Saturday, November 11, 2023

The Hidden Truth in What You Sell: Going Beyond Custom Quotes


In the bustling world of printing and production, knowing exactly what you're selling is as crucial as selling itself. However, there's a common pitfall many encounter – the over-reliance on custom quotes. While they offer flexibility and cater to a wide range of needs, they might be obscuring vital insights about your products and sales trends.


The Reporting Conundrum in Custom Quotes


Custom quotes are like chameleons; they adapt to any requirement but leave little trace for effective reporting. For instance, a custom quote for standard print on vinyl with laminate could mean anything from wall graphics to window treatments. But in the data-driven landscape of today, vague isn't good enough. If your business is thriving (and I hope it is), manually sifting through reports to deduce product types is a luxury you can't afford.


PrintIQ boasts robust reporting capabilities, a key selling point. But here's the catch: if your input data lacks specificity, you're essentially tracking sales by stock, not by product. This limited view can hinder your ability to understand and optimize your business's profitability and efficiency.


Strategies for Enhanced Reporting in PrintIQ


1. Simplify to Specify: Use simplified quotes or quick quotes wherever possible. Create distinct categories for similar products – for instance, differentiate 'Wall Coverings' from 'Floor Graphics'. This small step can significantly enhance the clarity in your sales reports.


2. Naming Matters: Apply this principle to Uploaded Simplifieds and Preset Products. Attaching a specific name to a configuration helps in identifying exactly what was sold, instead of a vague idea based on components.


3. Operation Components – Double Down on Descriptions: Utilize both description fields in operation components. For instance, use 'Printing-SF' for small format specific operations. Consistency is key here. And remember, the download/upload feature in IQ can be a real time-saver.


4. Leverage Reporting Codes: Operations in PrintIQ come with reporting codes, which offer a higher-level organization of operations. These can be instrumental in segmenting different aspects of your business. Pro tip: Get your IQ support team to extend the 'Reporting Code' to invoice lines as a 'Tracking Code' for added utility.


5. Invoice Lines – Handle with Care: Avoid removing invoice lines. They are critical for financial reporting, providing insights into costs and potential revenue leakages, even in seemingly insignificant $0 lines.


6. Adding Lines – Proceed with Caution: Adding lines might seem convenient, but they lack the depth of information like cost or time spent. Instead, give your team predefined operations and misc. charges for common fees. Remember, an added line without an operation ID is practically invisible in operation-linked reports.


7. Seek Expert Guidance: Sometimes, the best approach is to get professional help. Start with PrintIQ support – they're the experts. But if you need more dedicated assistance, that's where a specialized consultant comes in. Whether it's refining your reporting structure or crafting the underlying framework, professional guidance can make a world of difference.


In conclusion, while custom quotes offer unparalleled flexibility, they might be masking crucial business insights. It's vital to structure your PrintIQ setup not just to mirror your production floor but to empower your business reporting. After all, in the world of printing, what you know about your sales can be just as important as the sales themselves.

Friday, November 3, 2023

The Art of Precision in Estimating Print Times and Ink Costs

Image of print operator testing speed


Understanding Print Costs and Timelines

In printing, understanding time and ink is crucial - they dictate your labor allocation, prices, and profit margin. However, estimating ink consumption and printing pace can be a shot in the dark, frequently based on hopeful guesses or arbitrary selections. This piece will focus on users of PrintIQ (IQ), although the principles are applicable across various MIS platforms and print production environments.


Adjusting Expectations for PrintIQ

PrintIQ isn't a straightforward calculation—it's a complex system with a variety of settings, tackling different processes, materials, and sizes. It's essential for determining the efficiency of different printing tasks, like comparing large area coverage with simple text printing. Remember, the system won't automatically know the difference between cutting foam or acrylic unless you set it up correctly.

Navigating through PrintIQ's extensive settings reveals numerous factors, from press expenses to operational tasks and layout challenges. However, the default settings for press speeds are often limited and can underestimate the true capacity of your operations. Recognizing and adjusting these settings is crucial to maximize both productivity and profit.

Ignoring the importance of accurate timing is risky; it's like navigating without a map. Misjudged time estimates can lead to a domino effect of delays and customer dissatisfaction, or worse, make you the most expensive option in a competitive field. In extreme cases, inaccurate estimates can lead to significant financial losses. It's essential to shine a light on this aspect of your business; anything less is not an option.


Strategic Planning: Focusing on Key Processes

Don't fret; it's time to scrutinize your best-selling processes. Harness the 80/20 rule for efficient prioritization, but don't ignore the fine print—a one-time setup can lead to continuous benefits.

For the print experts, use a standard 1 sq. m. black square as a reference for ink coverage and press speed, something brochures can't illustrate. Experiment with various patterns. A narrow perimeter empty square will give you print time on large jobs with little coverage. A solid shape gives you full coverage by area. Combine the two, and you have an estimate for printing a large job with scattered images, like text.

For those handling cutting, start with a simple square perimeter cut to capture minimal complexity cut times, then take that same shape and route out the entire area. Why? Because that will give you the worst-case scenario time for a job that size. For a middle ground, cut out text, like the word "SAMPLE" to gauge with a combination of straight cuts, curves, starts, and stops. 

Factor in all variables: varnishes, special inks, material depth, and the intricate balance between cutting and engraving to get a full picture of time and cost.

Above all: Avoid guessing. Test, record, and consider the materials used for trials as an investment in your business's efficiency and future profitability.


Why Bother?

Knowledge isn’t just power; it's predictive power. It's the crystal ball that tells you exactly how many pennies are poured into every print and path. And when time translates directly into money, knowing the exact tick of every tock in your print shop is like having the winning lottery ticket to efficiency.


This isn’t just about getting your numbers straight; it’s about refining the essence of your operations. You’ll see the ripples affect everything from cost tracking and forecasting to labor allocation and strategic pricing. So, get down to the nitty-gritty, and let's make every second and every drop of ink count!

Want more?
Feel free to reach out via email!

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